CARDLINE VERSA Closed Loop

Versatile personalization solution for commercial cards and prepaid products

CARDLINE VERSA is the industry’s best-selling card personalization solution for magstripe cards. It combines state-of-the-art features to achieve greater flexibility and enhanced net performance, with an operator-friendly, low-maintenance system design. It delivers optimal speed and high net production per shift, even for different card formats like CR80 cards, odd-shaped cards, double CR80, hangtags and INCOMM products.

Built on the unequaled market experience of Atlantic Zeiser and our expertise in magnetic encoding and DoD inkjet personalization, CARDLINE VERSA handles a wide variety of products including gift, loyalty, membership and promotional cards. With an installed base exceeding 100 systems, CARDLINE VERSA has proven to be the first choice for card manufacturers and personalization bureaus. CARDLINE VERSA is a versatile and efficient personalization solution with a running speed of up to 30,000 cards per hour. It offers complete personalization, configuration flexibility, and the advantage of UV ink-based DoD printing using the field-proven Atlantic Zeiser OMEGA DoD printer technology and LED-based UV curing. Magnetic stripe encoding can easily be configured for top down or bottom-up encoding, and the encoding head can be freely positioned across the card or product.

CARDLINE VERSA Closed Loop – Modules
Infeed The high-performance friction feeder unit for variable formats is equipped with a vertical card holder. For larger volumes, an optional horizontal product loader can be added. The feeder system is synchronized to the speed of the main transport system. Optional pre-read camera/scanning devices are available.
Magnetic Encoding Atlantic Zeiser’s state-of-the-art high-precision magnetic encoder allows full flexibility in magstripe encoding anywhere across the card, as well as from top down or bottom up. This unit can be configured with an additional set of write/read heads for parallel encoding of up to two magstripes. Both TOP DOWN and BOTTOM UP encoding are standard.
Inkjet Imaging Deep black and up to 720-dpi binary personalization of terms and conditions, personalized card numbers and 1D or 2D barcodes. Font sizes as small as 2 pts. are possible. Print widths are available from 36mm to 72mm (1.42 to 2.83 inches). An additional printer supports printing with an opaque white.
Print Verification Enables inline OCR camera verification of personalization data elements. For improved reading performance, difficult backgrounds can be faded out.
Labeling High-speed accurate wipe-on labeling with x-core function reduces roll changes and machine downtime. A user-friendly waste aspiration feature eliminates waste roll rewinding.
Label Verification A high-speed camera checks and verifies the position and integrity of each scratch-off security label.
Attaching The attaching module enables precise application of the carrier onto the personalized card.
Delivery System design allows a choice of two delivery options:

  • Shingle Delivery Unit includes waste gate and shingle delivery
  • Dual-Shingle Delivery Unit includes waste gate, shingle delivery for remade cards, and shingle delivery for good cards

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