Description
CARDLINE VERSA Pro Color is the right choice for manufacturers and personalization bureaus focusing on basic ID, access control, gift and loyalty cards, membership programs, and promotional formats. Based on the field-proven CARDLINE VERSA, CARDLINE VERSA Pro Color adds full color drop-on-demand (DOD) printing capabilities, enabling full color personalization of single cards – starting from pre-printed or blank cards.
Key Features and Benefits
- Full color card personalization with far less change-over time
- Highly productive and flexible – and the lowest cost per card
- High quality drop-on-demand (DOD) inkjet printing in deep black, high-density white, crispy CMYK – using latest ProFlo inkjet technology
- DOD print performance with 600 dpi resolution
- Print widths: 54 mm (full color); 54 or 107 mm (monochrome)
- Enhanced security with advanced RFID technology
- Adjustable high-speed magnetic encoding (HiCo, LoCo) including non-ISO positions
- Improved print quality and consistency
- Increased reliability and productivity
- Reduced production downtime with automated cleaning (optional)
- Low maintenance
- Printing of variable data on-the-fly, in various data formats
- Intuitive layout design software
The modular design easily adapts to your needs, allowing seamless configuration changes and effortless additions.
Infeed
The high-performance friction feeder unit for variable formats is equipped with a vertical card holder. For larger volumes, an optional horizontal product loader can be added. The feeder system is synchronized to the speed of the main transport system. Optional pre-read camera/scanning devices are available.
Pre-Read
VERICAM Pro camera for card identification (number or graphically personalized element) and card orientation verification; Atlantic Zeiser ‘search in file’ function: VERICAM Pro camera reads the card’s data, and the machine personalizes it based on the record in the data file.
RFID Encoding
Seamless integration of RFID-based ticketing technologies; high-speed and precise HF chip encoding even for complex products like CR-80/ID1 cards; up to eight encoding heads; ideal for commercial cards and a wide range of formats; modular design depending on throughput and programming time.
Magnetic Encoding
The high-precision magnetic encoder allows full flexibility in magstripe encoding anywhere across the card, as well as from top down or bottom up. This unit can be configured with an additional set of write/read heads for parallel encoding of up to two magstripes. Both TOP-DOWN and BOTTOM-UP encoding are standard.
In-line Pre-treatment of Substrates
The plasma generator performs card surface pre-treatment allowing a significant increase in the card’s surface tension.
Drop-on-Demand Full Color Printing
DOD inkjet solution based on ProFlo technology; high-quality full color card personalization; enabling production speed of 16,000 cards/h (dependent on the machine’s configuration, the product’s format, and the substrate); automated wiping (optional); LED-based air-cooled device effectively cures UVA-curable inks across the card surface.
Drop-on-Demand Monochrome Printing
DOD inkjet solution based on ProFlo technology; high-quality alphanumeric / 1D/2D code printing and personalization; automated wiping (optional); LED-based air-cooled device effectively cures UVA-curable inks across the card surface.
Print Verification
VERICAM Pro intuitive user interface with drag-and-drop job setup; 100% OCV (Optical Character Verification), 1D/2D code reading and secure print verification independent of card back-grounds.
Flipping
Allows inline processing of both card faces at full speed based on a field-proven design; easy change between flipping inserts.
Labeling
High-speed accurate labeling with x-core function reduces roll changes and machine downtime. A user-friendly waste aspiration feature eliminates waste roll rewinding.
Label Verification
VERICAM Pro for verification of the position and the integrity of each scratch-off security label.
Attaching
Attaching module with vertical feeder for precise application of the carrier onto the card; the glue unit dispenses a spot or line of glue to attach the card security to the carrier.
Delivery
Dual-Shingle Delivery Unit includes waste gate, shingle delivery for remade cards, and shingle delivery for good cards.
Download the brochure for detailed information.
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