Description
DIGILINE Versa Pro is a fully integrated and modular system for digital late-stage customization and/or serialization of flat cartons in one single pass.
The stand‑alone system integrates state‑of‑the‑art technologies into an efficient and process‑secure turnkey solution. It ensures full compliance with all current and future serialization requirements.Its flexible late‑stage customization capabilities enable the production of numerous individualized packaging styles – starting from nearly blank materials (pre‑cut, flat, or folded‑glued as well as pre‑printed cartons). This significantly reduces the number of packaging variants that need to be procured, stored, and managed, lowering costs and minimizing storage space and inventory complexity.
Key Benefits
- Shorten packaging design-to-delivery lead times
- Print on any or all parts within the package layout
- Reduce complexity: print on-demand, when needed
- Improve agility and flexibility: print variable data and serialization including country- or market-specific information
- Minimize waste: streamline SKU versioning and sourcing
- Save time: reduce job changeover time and artwork adjustments
Key Features
- Working width up to 300 mm
- Printing width up to 161 mm
- Printing speed up to 80 m/min at 600 dpi
- Application tailored inks: monochrome black, white, high-density white, and spot colors
- ProFlo inkjet technology with ink recirculation for unprecedented uptime, jet reliability, and low maintenance
- Improved print quality and consistency – monochrome serialization and late-stage customization, or spot-color printing
- Detection of unexpected carton types and non-aligned cartons
- Double feed and product length detection
- Precise, modular and ajustable vacuum transport system
- High cost-efficiency thanks to fast change-over of jobs
- Retrofit of additional modules possible
Basic Version: Feeder with alignment, vacuum transport, OMEGA ProFlo inkjet printing system, VERICAM Pro data verification and print control camera, sensor controlled ejection, shingle delivery, process safe production software
Optional: Intermix camera, label unit, monochrome printer, GMC serialization client, CodeVault serialization server, qualification documents
---------------
Anti‑diversion Package (optional)
GMC Pro Serialization Client
This optional serialization client software and controller integrate seamlessly with DIGILINE Versa Pro, providing comprehensive control over your coding, verification, and print processes:
- Centralized layout and print management for consistent, high-quality marking and coding
- Serial number generation to support end-to-end traceability
- Integrated code verification and product rejection to ensure compliance and reduce errors
- Easy connectivity with ERP systems and third-party applications through open interfaces
- Advanced print workflow control for streamlined and efficient production processes
CodeVault Serialization Server
This optional anti‑diversion package integrates seamlessly with our CodeVault serialization hub, enabling you to collaborate directly with your customers who need to implement anti‑diversion processes across their supply chains.
- Customer‑initiated code requests: your customers can assign unique serialized codes directly for your printers
- Streamlined web‑to‑print‑to‑verify workflow: covering code generation, artwork management, printing, and code verification within a single digital process
- Automated reporting & secure data handling: encrypted upload and storage of codes, with controlled access to production logs and audit trails
- Instant customer access & tracking: codes can be retrieved, activated, and monitored by your customers in real time for full transparency
