Description
The OMEGA ProFlo Monochrome isn’t just a printer – it’s a revolution in high-volume card personalization. Designed for reliability and efficiency, this printer delivers exceptional print quality even with the smallest fonts, offering razor-sharp clarity in deep black, ultra white, and custom spot colors. Its automated inkjet nozzle cleaning ensures consistent results with minimal manual intervention, making it an ideal solution for demanding industrial applications.
Additionally, the system integrates inline ripping of variable data components, drastically reducing setup times and ensuring efficient job changeovers. Imagine personalizing up to 30,000 cards per hour without compromising on quality – that’s the power of the CARDLINE VERSA Pro.
Flexibility is at the core of the CARDLINE VERSA Pro. This system adapts to your unique requirements, handling everything from traditional CR80 cards to odd-shaped formats, and hangtags. Whether you’re working with gift, loyalty, membership, or promotional cards, the CARDLINE VERSA Pro offers full customization at every step of the process.
The centralized host PC ensures that all encoding, printing, and personalization tasks run smoothly in real time, so you can achieve synchronized throughput without interruptions. The result? High-speed performance, exceptional print quality, and enhanced Overall Equipment Effectiveness (OEE).
Key Features and Benefits
- Integrated system performance up to 30,000 cards per hour
- DoD print performance with 600 dpi resolution
- 54 mm or 107 mm print width
- In-house developed UV curable inks – deep black, ultra-white, and custom spot colors, including high-quality opaque white for printing on dark surfaces
- Adjustable high-speed magnetic encoding (HiCo, LoCo) including non-ISO positions
- Quick set-up times and fast job changeover
- Enhanced Overall Equipment Effectiveness (OEE)
- Flexible positioning of personalization features
The new printer OMEGA ProFlo on CARDLINE VERSA Pro
- Improved print quality and consistency
- Increased reliability and productivity
- Reduced production downtime with automated cleaning (optional)
- Low maintenance
- Printing of variable data on-the-fly, in various data formats
- Intuitive layout design software
The modular design easily adapts to your needs, allowing seamless configuration changes and effortless additions
Infeed
The high-performance friction feeder unit for variable formats is equipped with a vertical card holder. For larger volumes, an optional horizontal product loader can be added. The feeder system is synchronized to the speed of the main transport system. Optional pre-read camera/scanning devices are available.
Pre-Read Verification
VERICAM Pro camera for card identification (number or graphically personalized element) and card orientation verification; Atlantic Zeiser ‘seach in file’ function: VERICAM Pro camera reads the card’s data, and the machine personalizes it based on the record in the data file.
Magnetic Encoding
The high-precision magnetic encoder allows full flexibility in magstripe encoding anywhere across the card, as well as from top down or bottom up. This unit can be configured with an additional set of write/read heads for parallel encoding of up to two magstripes. Both TOP-DOWN and BOTTOM-UP encoding are standard.
In-line Pre-treatment of Substrates
The plasma generator performs card surface pre-treatment allowing a significant increase in the card’s surface tension.
Drop-on-Demand Printing
DoD inkjet solution based on ProFlo technology; high-quality alphanumeric / 1D/2D code printing and personalization; enabling high production speed of 30,000 cards/h; automated cleaning (optional); LED-based air-cooled device effectively cures UVA-curable inks across the card surface.
Print Verification
VERICAM Pro intuitive user interface with drag-and-drop job setup; 100% OCV (Optical Character Verification), 1D/2D code reading and secure print verification independent of card back-grounds.
Flipping
Allows inline processing of both card faces at full speed based on a field-proven design; easy change between flipping inserts.
Labeling
High-speed accurate labeling with x-core function reduces roll changes and machine downtime. A user-friendly waste aspiration feature eliminates waste roll rewinding.
Label Verification
VERICAM Pro for verification of the position and the integrity of each scratch-off security label.
Attaching
Attaching module with vertical feeder for precise application of the carrier onto the card; the glue unit dispenses a spot or line of glue to attach the card security to the carrier.
Delivery
System design allows a choice of two delivery options:
- (1) Shingle Delivery Unit includes waste gate and shingle delivery
- (2) Dual-Shingle Delivery Unit includes waste gate, shingle delivery for remade cards, and shingle delivery for good cards
